Heat Exchanger & Equipment Engineering Services
Engineering services for heat exchangers, pressure vessels and corrosion-resistant process equipment, from design to commissioning, for the sulfuric acid, phosphate, chemical and mining industries.
Heat Exchangers & Sulfuric Acid Equipment
Thermal and mechanical design, material specification, vendor selection and fabrication oversight for shell-and-tube and air-cooled heat exchangers, SO2/SO3 interpass exchangers, acid coolers, piping and gas ducts, using corrosion-resistant alloys (Zecor, Seramet, Hastelloy, Titanium, Zirconium). Supply scope can be included for smaller packages.
Mechanical Engineering & Design
Detailed thermal and mechanical design using advanced CAD and simulation tools: ASME Section VIII Div. 1 pressure vessel design, TEMA heat exchanger design, tube bundle optimization, nozzle sizing and material selection. Our mechanical scope also covers tanks, agitators, piping and equipment design reviews for chemical and mining plants.
Strategic Material Sourcing
Independent vendor evaluation and procurement support — including mill certificate review, material traceability verification, and vendor qualification — without a commercial relationship with any supplier. Alloy expertise: Zecor, Seramet, Hastelloy, Inconel, Monel, VDM, Titanium, Zirconium, Tantalum, Niobium.
Anodic Protection Systems
Integration and commissioning of anodic protection systems for sulfuric acid coolers, extending equipment service life and reducing maintenance costs.
QA/QC & ASME Compliance
Comprehensive Inspection and Test Plans (ITP), weld procedure qualification (WPS/PQR), NDT coordination (RT, UT, MT, PT), and full certification documentation per ASME, EN, and international standards.
Installation & Commissioning
Site supervision of mechanical installation and startup commissioning for all equipment, in full coordination with plant operations teams for a safe and efficient handover.